Pump Head Calculator
Choosing on static lift alone is why pumps stall.
Work out Pump Head. Choosing on static lift alone is why pumps stall. Names the misconception directly.
Vertical height from the source to the discharge
From a pipe friction chart at your flow and bore
Total dynamic head
23.75 m
2.33 bar · 0.388 kW at the shaft
Friction is 16% of the head here, and it is the part a drawing does not show. Choosing a pump on static lift alone is the standard error — the pump reaches its rated height and then stalls once real pipework and fittings are attached. Friction also rises with roughly the square of flow, so a pump that copes at low demand can fail at full flow. Fittings are counted as equivalent pipe length because a bend or a valve behaves like several metres of straight pipe.
How the Pump Head Calculator works
Total dynamic head from static lift plus friction, with the shaft power and running cost that follow. Friction is the part a drawing does not show, and it is where pump selections go wrong.
Also known as: total dynamic head calculator · what pump do i need for this lift · friction loss in pipework · pump power from flow and head
Static lift is the half you can see
Total dynamic head is static lift plus friction head. Static lift is the vertical distance from source to discharge and it is what a drawing shows. Friction is everything the pipework costs, and it is invisible until the system is built.
Choosing a pump on static lift alone is the standard failure. The pump reaches its rated height in a test and then stalls once real pipework, bends and valves are attached, because the friction head was never counted.
Fittings are counted as equivalent pipe length for exactly this reason. A single elbow behaves like a metre or more of straight pipe, so a short run with many fittings can have friction head comparable to a much longer clean run.
Friction rises with the square of flow
Which means a pump that copes comfortably at low demand can fail at full flow. Doubling the flow roughly quadruples the friction head, and the total head the pump must overcome rises accordingly while its own capacity is falling.
That interaction is what a pump curve describes: delivered head falls as flow rises, and the system's resistance curve rises. The operating point is where they cross, and it is always well below the maximum head printed on the box.
It is also why oversizing is a poor remedy. An oversized pump runs off its best efficiency point, wastes energy, and can cause water hammer and premature wear. Matching the duty point is what matters rather than adding margin.
Cavitation, suction lift and variable speed
Cavitation is vapour bubbles forming at the pump inlet where pressure drops below the liquid's vapour pressure, then collapsing violently against the impeller. It sounds like gravel in the pump and it destroys the impeller quickly.
Suction lift is limited by atmospheric pressure — theoretically about 10.3 metres, and under 8 in practice once losses are counted. Deeper lifts need a submersible pump placed in the water or a jet pump, because nothing can pull water higher than the air can push it.
Where demand varies, a variable speed pump is worth a great deal. Power goes roughly with the cube of speed, so running at 80% speed uses about half the energy — which is why pool circulation and heating pumps moved to variable speed almost universally.
Where to go next
The Pump Head question rarely arrives on its own. These are the ones that usually come with it:
- Pipe Flow Rate Calculator — Flow goes with the square of the bore.
- Well Water Calculator — Recovery rate is the supply — the casing is just a buffer.
- Sprinkler Coverage Calculator — Space heads at the radius, not the diameter.
- Speed Distance Time Calculator — Any one of the three from the other two, in four units.
Frequently asked questions
What is total dynamic head?
Static lift plus friction head — the total resistance a pump works against. Static lift alone is what a drawing shows, and it is never the whole figure.
How is friction head calculated?
From a friction chart for the pipe bore and flow rate, applied to the equivalent length — actual pipe plus an allowance for fittings, since a bend or valve behaves like several metres of straight pipe.
Why does my pump not reach the height it is rated for?
Because the rating is at zero flow. Every pump has a curve where delivered head falls as flow rises, so the useful operating point is well below the maximum head printed on the box.
How much power does a pump need?
Hydraulic power is density times gravity times flow times head; shaft power is that divided by efficiency. A pump at 60% efficiency draws two-thirds more than the water actually requires.
What is cavitation?
Vapour bubbles forming at the suction side when pressure drops too low, then collapsing violently and eroding the impeller. It sounds like gravel in the pump and it destroys it quickly.
Does friction rise with flow?
Roughly with its square, which is why a pump that copes at low demand can fail at full flow. It is the most common reason a system works when tested and fails in use.
What is NPSH and why does it matter?
Net positive suction head — the pressure available at the pump inlet above the vapour pressure of the liquid. Too little and the pump cavitates, which destroys the impeller quickly.
How do I read a pump curve?
Head on the vertical axis against flow on the horizontal. Your system's operating point is where the curve crosses the system resistance, and the efficiency is usually plotted alongside.
Should I oversize a pump?
Not much. An oversized pump runs off its best efficiency point, wastes energy and can cause water hammer and premature wear. Matching the duty point is what matters.
What is a variable speed pump worth?
Where demand varies, a great deal — power goes roughly with the cube of speed, so running at 80% speed uses about half the energy. Pool and heating circulation are the classic cases.
Why does a pump lose prime?
Air entering the suction line, usually through a leaking joint or a suction lift that is too high. A foot valve at the intake is the standard remedy.
How high can a pump lift water on suction?
Under about 8 metres in practice, because atmospheric pressure is what pushes the water up and losses reduce the theoretical 10.3 metres. Deeper lifts need a submersible or a jet pump.
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Related calculators
Pipe Flow Rate Calculator
Flow goes with the square of the bore.
OpenWell Water Calculator
Recovery rate is the supply — the casing is just a buffer.
OpenSprinkler Coverage Calculator
Space heads at the radius, not the diameter.
OpenSpeed Distance Time Calculator
Any one of the three from the other two, in four units.
Open